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Industry clean room
From:TSRME  Time:2014/6/18  Read:1732

Industry also called clean room clean room, clean room (Clean Room), clean rooms, air pollutants refers to the space within a certain range of particles and harmful air, bacteria and other exclusions, and the temperature of the room, cleanliness , room pressure, air velocity and air distribution, noise, vibration and lighting, static control within a range of needs, particularly given the design of the room while. That is, regardless of how changes in the external air conditions, and its interior could have maintained all requirements originally set cleanliness, temperature, humidity and pressure characteristics of performance.

First, particulates cleanliness ISO_14644 clean room and clean area selected out of rank


ISO level sequence (N)

Greater than or equal to the size of the table is considered the maximum concentration limits ( pc / m 3 air concentration limit of 3.2 according to the formula)

0.1μm

0.2μm

0.3μm

0.5μm

1μm

5μm

ISO Class 1

10

2

 

 

 

 

ISO Class 2

100

24

10

4

 

 

ISO Class 3

1000

237

102

35

8

 

ISO Class 4

10000

2370

1020

352

83

 

ISO Class 5

100,000

23700

10200

3520

832

29

ISO Class 6

1000000

237000

102000

35200

8320

293

ISO Class 7

 

 

 

352000

83200

2930

ISO Class 8

 

 

 

3520000

832000

29300

ISO Class 9

 

 

 

35200000

8320000

293000

Note: Due to the uncertainty involved in the measurement process, helping to determine the concentration level required level using three valid data.

Two, clean workshop purification principle

Airflow⇒Early effect of air purification⇒Air conditioning⇒The effect of air purification⇒Fan blower⇒Pipeline⇒HEPA Air Purifier⇒Clean room⇒Blown dust bacteria and other⇒Return air shutters⇒Fresh air, the early effect of air filters
Repeat the above process, you can reach the purpose of purification.

Three routes flow clean room requirements:

Four, industrial clean room temperature and humidity range

Room nature

Temperature (oc)

Humidity (%)

Winter

Summer

Winter

Summer

Production processes are temperature and humidity requirements of cleanroom

Determined by the production process requirements

No cleanroom production process temperature and humidity requirements

20-22

24 ~ 26

30 ~ 50

50 ~ 70

Purification and living room with staff

16 ~ 20

26 ~ 30



Five, air flow patterns and air volume (static)

Air cleanliness Grade

Air flow patterns

The average wind speed(M / s)

ACH (H-1)

1-4

Unidirectional flow

0.3 ~ 0.5

-

5

Unidirectional flow

0.2 ~ 0.5

-

6

Non-unidirectional flow

-

50 ~ 60

7

Non-unidirectional flow

-

15 ~ 25

8-9

Non-unidirectional flow

-

10 ~ 15

Six, clean room pressure control

1, the space around the clean room and must maintain a certain pressure, and shall determine the production process to maintain a positive pressure or negative pressure difference.
2, the pressure of different levels of clean rooms and clean area and clean area between not less than 5Pa, clean area with outdoor pressure should not be less than 10Pa.
3, clean room pressure required to maintain the value of the different amount of wind pressure, according to the characteristics of the clean room, the gap should be determined using the method or the ACH method.
4, the opening and closing air, return air and exhaust systems shall be interlocked. Positive pressure clean room interlock program for the first start the blower, and then start back fan and exhaust fan; closed interlock program should be the opposite.
Cleanroom vacuum interlock program with the above positive pressure clean room opposite.
5, non-continuous operation of the clean room, according to the production process requirements set duty air and purify the air conditioning should be handled.

Seven, limit noise spectrum (empty state)

Octave sound

63

125

250

500

1000

2000

4000

8000

Non-unidirectional flow

79

70

63

58

55

52

50

40

Unidirectional flow, mixed flow

83

74

68

63

60

57

55

54

Eight, purify the air conditioning system duct velocity requirements

1, the total duct is 6 ~ 10m / s.
2, no delivery, return air duct branch is 4 ~ 6m / s.
3, delivery, return air duct branch is 2 ~ 5m / s.

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